Laser Powder Bed Fusion Development for DS Steels and Refractory Alloys

NASA is seeking a sole-source contractor to develop and optimize laser powder bed fusion processes for dispersion-strengthened steels and refractory alloys, including powder supply, test builds, and validation for NASA Glenn Research Center.

United States of America > NATIONAL AERONAUTICS AND SPACE ADMINISTRATION > NASA SHARED SERVICES CENTER


General
Open (active)
80NSSC27943768Q
Oct 16, 2026 11:00 AM
Oct 13, 2026 08:59 PM
1 year
Sole Source
Federal
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Original Solicitation Links
Contact
shanna.l.patterson@nasa.gov
Patterson, CA, USA
Submission Instructions
Email
Description

NASA, through Glenn Research Center, is seeking a sole-source contractor for laser powder bed fusion process development and parameter optimization involving dispersion-strengthened high-temperature steels and refractory alloys, including niobium-, tantalum-, molybdenum-, and tungsten-based compositions. The work includes alloy and parameter development, preliminary print trials, build-geometry evaluations, component builds, powder-reuse studies, anomaly tracking, and mechanical and microstructural validation. The contractor must provide dedicated industrial L-PBF equipment, maintain a minimum operational window of 432 hours per month during the development period, and achieve more than 99.9% relative density or agreed thresholds for specific refractory compositions. The scope also requires supplying custom or commercial powders, with quantities ranging from at least 5 kg per alloy batch to up to 50 kg for refractory alloys and 500 kg for high-temperature steels. Required outputs include test coupons, development samples, components, powder characterization reports and certificates of analysis, digital build logs, density and microstructure reports, optimized parameter sheets, and returned excess powder. The statement of work specifies a 12-month period of performance from Authority to Proceed, while the notice requests capability statements rather than quotes and states that the proposed procurement is intended for North American Manufacturing Pros LLC on a sole-source basis.

Classification Codes
NAICS541715Research and Development in the Physical, Engineering, and Life Sciences (except Nanotechnology and Biotechnology)
PSCW099Lease or Rental of Equipment: Miscellaneous
Smart Codes
laser powder bed fusionmetal powder developmentmaterials testing
Specifications
Supply & Service
Yes
Timeline
Oct 13, 2026 07:59 PM-Published Date
Oct 16, 2026 11:00 AM-Capability Statement Response Deadline
Oct 31, 2026-Inactive Date
Requirements
Required
No
Documents
TitleDate Posted
SATPC0042730 Tab 06 RDSS..pdfOct 13, 2026 12:00 PM
SATPC0042730 Tab 04 4 SOW..pdfOct 13, 2026 12:00 PM
SATPC0042730 Tab 07 Capability Statement.pdfOct 13, 2026 12:00 PM
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